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#3470554 - 02/11/09 07:58 AM Re: Current S2K Build Inside. [Re: denham]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: denmah
nice progress, that tranny looks like a decent size, i wonder how big it would be next to a tko600


It is...very big in fact. It's hard to judge size in the pics, but you can see it almost goes from jackstand to jackstand..lol. Not much room under there to move it around..

However it doesn't seem omgtoheavy..but it's awkward..nothing like typical bseries honda transmissions..
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#3471093 - 02/11/09 11:27 AM Re: Current S2K Build Inside. [Re: SiAdam]
denham Offline
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Registered: 04/20/03
Posts: 27882
Loc: Macungie
weigh it for me, the tko600 we put in the mustang was 125 dry, no bellhousing.
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#3471921 - 02/11/09 03:17 PM Re: Current S2K Build Inside. [Re: denham]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: denmah
weigh it for me, the tko600 we put in the mustang was 125 dry, no bellhousing.


I don't think I can. The car isn't up high enough to slide the tranny out from underneath it..but if I can find a scale..and get it up on their I might...have to see, no promises.. However I'm not draining it..so it won't be dry..lol.

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#3472639 - 02/11/09 07:53 PM Re: Current S2K Build Inside. [Re: denham]
94cxhatch Offline
Ask me how I wont sell you a car.
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Registered: 08/10/02
Posts: 5569
Loc: Milwaukee, WI
That 90 degree JDM thing on your stock exhaust is call a hemholtz resonator and helps with droning. the exhaust and header are stainless and heavy!
Yes factory twin loop

How long did it take you for the stock tranny removal?

I hope you didnt pull the starter bolt all the way out and its just resting in there.

If you plan on removing the tranny a lot, dont put the top bolt back in, there are more than enough holding it together.

took me 6 hours first try, stupid ass top bolt kicked my ass
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#3472829 - 02/11/09 09:16 PM Re: Current S2K Build Inside. [Re: 94cxhatch]
SiAdam Moderator Offline
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Registered: 07/22/01
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Loc: West By God Virginia
 Originally Posted By: 94cxhatch
That 90 degree JDM thing on your stock exhaust is call a hemholtz resonator and helps with droning. the exhaust and header are stainless and heavy!
Yes factory twin loop

How long did it take you for the stock tranny removal?

I hope you didnt pull the starter bolt all the way out and its just resting in there.

If you plan on removing the tranny a lot, dont put the top bolt back in, there are more than enough holding it together.

took me 6 hours first try, stupid ass top bolt kicked my ass


Great info, I had no idea.

It took me a little more than 6 hours, as I didn't have the swivels and had to stop/etc.

I did remove the starter bolt...?? I don't plan on removing it again..lol. But of course you never know...I don't want to say never...

Which top bolt are you referring too ?
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#3472853 - 02/11/09 09:24 PM Re: Current S2K Build Inside. [Re: SiAdam]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
Pulled the pressure plate, clutch and flywheel off tonight.

It's certainly worn, with plenty of hotspots.

I am going to drop the flywheel off tomorrow, and gonna try to pick it up Friday to start have it back to start to get in this weekend.









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#3472916 - 02/11/09 09:47 PM Re: Current S2K Build Inside. [Re: SiAdam]
PsychoEBPSiR Offline
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Registered: 10/06/00
Posts: 5166
Loc: Vancity,Canada
Cool Build,can t wait to see numbers.Maybe we ll turn our Grandma Ae86(has s2k motor and trans) into a turbo monster.
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#3473969 - 02/12/09 10:11 AM Re: Current S2K Build Inside. [Re: PsychoEBPSiR]
94cxhatch Offline
Ask me how I wont sell you a car.
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Registered: 08/10/02
Posts: 5569
Loc: Milwaukee, WI
Just read your post on s2ki.com


Use a -10an draing line and get a -10 an aluminum fitting to tap either the block or oil pan
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#3473973 - 02/12/09 10:12 AM Re: Current S2K Build Inside. [Re: 94cxhatch]
94cxhatch Offline
Ask me how I wont sell you a car.
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I was referrring to the top bolt where the trans meets the block, the reason you have to drop the subframe 3-4 inches
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#3474706 - 02/12/09 01:41 PM Re: Current S2K Build Inside. [Re: 94cxhatch]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: 94cxhatch
I was referrring to the top bolt where the trans meets the block, the reason you have to drop the subframe 3-4 inches


There are 2 top bolts that I had..then 1 that is on the left (drivers) side from underneath..I barely got to w/the motor leaning.

What fitting are people using when they tape the girdle for the return?

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#3474802 - 02/12/09 02:03 PM Re: Current S2K Build Inside. [Re: SiAdam]
94cxhatch Offline
Ask me how I wont sell you a car.
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Registered: 08/10/02
Posts: 5569
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same fitting - 10 an aluminum fitting, if you dont have all the fittings and hose you car get them fairly cheap at summit racing
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#3474980 - 02/12/09 03:07 PM Re: Current S2K Build Inside. [Re: 94cxhatch]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: 94cxhatch
same fitting - 10 an aluminum fitting, if you dont have all the fittings and hose you car get them fairly cheap at summit racing


I was looking there, same place I bought the stuff for my Si back when.

Where did you steal your oil feed from. In the past I used a t from tuner toys.
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#3475625 - 02/12/09 07:05 PM Re: Current S2K Build Inside. [Re: SiAdam]
94cxhatch Offline
Ask me how I wont sell you a car.
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Registered: 08/10/02
Posts: 5569
Loc: Milwaukee, WI
oil feed

http://www.stealthmodeperformance.com/oil-feed.shtml
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#3476510 - 02/13/09 12:25 AM Re: Current S2K Build Inside. [Re: 94cxhatch]
iamfob Offline
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Registered: 09/06/02
Posts: 24625
Loc: Out There
wow awesome build!!!

will read again \:\)
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#3477310 - 02/13/09 11:01 AM Re: Current S2K Build Inside. [Re: iamfob]
denham Offline
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Registered: 04/20/03
Posts: 27882
Loc: Macungie
haha nice, i would love to see what my mustang clutch looks like, well i guess i will when i replace it.

my bike actually had pimples on the steel bands.
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"denmah: because canada can't be the only country with a moof" - jsmonet
"LOL, you really are my hero denmah. You actually do the things the rest of us dream or bullshit about." - 98_1LE

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#3479090 - 02/13/09 09:12 PM Re: Current S2K Build Inside. [Re: denham]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
Picked up the flywheel from the machine shop.

Ready to drop in this weekend.



I put this thing on the scale...21lbs.

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#3479370 - 02/14/09 12:50 AM Re: Current S2K Build Inside. [Re: SiAdam]
denham Offline
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Registered: 04/20/03
Posts: 27882
Loc: Macungie
oh well my doesn't that look pretty.

nothing like machined parts
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Mott - www.sloppymechanics.com
"I'm gonna denmah my gf tonight." LNXGUY
"Denmah has the most consistently entertaining posts of any member here" - Adam G
"denmah: because canada can't be the only country with a moof" - jsmonet
"LOL, you really are my hero denmah. You actually do the things the rest of us dream or bullshit about." - 98_1LE

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#3479595 - 02/14/09 08:52 AM Re: Current S2K Build Inside. [Re: denham]
94cxhatch Offline
Ask me how I wont sell you a car.
Post Master Sr


Registered: 08/10/02
Posts: 5569
Loc: Milwaukee, WI
21 lbs....great for boost!!!
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#3496911 - 02/20/09 09:24 AM Re: Current S2K Build Inside. [Re: 94cxhatch]
denham Offline
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Registered: 04/20/03
Posts: 27882
Loc: Macungie
plz to be having updates?
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Mott - www.sloppymechanics.com
"I'm gonna denmah my gf tonight." LNXGUY
"Denmah has the most consistently entertaining posts of any member here" - Adam G
"denmah: because canada can't be the only country with a moof" - jsmonet
"LOL, you really are my hero denmah. You actually do the things the rest of us dream or bullshit about." - 98_1LE

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#3497421 - 02/20/09 11:47 AM Re: Current S2K Build Inside. [Re: denham]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: denmah
plz to be having updates?


Prolly this weekend. Some stuff came in, but I haven't done much work on it.

Biggest pain right now is trying to get my a/c lines remade...proving to be a HUGE pita @ this point.
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#3497756 - 02/20/09 01:08 PM Re: Current S2K Build Inside. [Re: SiAdam]
94cxhatch Offline
Ask me how I wont sell you a car.
Post Master Sr


Registered: 08/10/02
Posts: 5569
Loc: Milwaukee, WI
You should buy that kit the one guy is selling on s2ki.com


Or shit just remove it all together
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#3498071 - 02/20/09 02:07 PM Re: Current S2K Build Inside. [Re: 94cxhatch]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: 94cxhatch
You should buy that kit the one guy is selling on s2ki.com


Or shit just remove it all together


I pm'd him, and posted in his thread...no response.
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#3498798 - 02/20/09 05:49 PM Re: Current S2K Build Inside. [Re: SiAdam]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
Here is the turbo after it was disassembled and I sent the housing off to be coated.


A picture with my cellphone to show the size comparison.



A picture of the exhaust housing after it was returned.




Full assembled but not clocked yet.




Final picture is of the 3" steel piping for the exhaust, the flex pipe, resonator and some misc fittings along with my sandwhich adapter and 2.5" alum piping.



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#3498954 - 02/20/09 07:16 PM Re: Current S2K Build Inside. [Re: SiAdam]
jcoosi Offline
Sr Member


Registered: 07/29/05
Posts: 1109
Loc: TN
Coming along nicely

You still running stock suspension?


Edited by jcoosi (02/20/09 07:17 PM)

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#3499519 - 02/21/09 12:22 AM Re: Current S2K Build Inside. [Re: jcoosi]
denham Offline
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Registered: 04/20/03
Posts: 27882
Loc: Macungie
nice!
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"I'm gonna denmah my gf tonight." LNXGUY
"Denmah has the most consistently entertaining posts of any member here" - Adam G
"denmah: because canada can't be the only country with a moof" - jsmonet
"LOL, you really are my hero denmah. You actually do the things the rest of us dream or bullshit about." - 98_1LE

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#3501405 - 02/22/09 12:32 AM Re: Current S2K Build Inside. [Re: denham]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
My liquid filled fuel pressure gauge arrived today..nothing to special...I'll post pics once it's on the rail..I also took some time and ported my turbo manifold..the welds on the inside of the flange were a little on the fat side..so I ground them down smooth to make a better flow transition. Also enlarged the flange holes a bit as well to match the gasket better.

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#3501407 - 02/22/09 12:33 AM Re: Current S2K Build Inside. [Re: jcoosi]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: jcoosi
Coming along nicely

You still running stock suspension?


Once this is all done, I am going to pick up a set of springs to drop it an inch or so all around...but yea..for argument sakes it will remain stock for now.

Stock is super nice...not sure how it will react with more power though.

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#3505820 - 02/23/09 03:08 PM Re: Current S2K Build Inside. [Re: SiAdam]
tony tone Offline
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Registered: 10/30/99
Posts: 3256
Loc: miami
damn adam... looking sweet
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#3506084 - 02/23/09 04:25 PM Re: Current S2K Build Inside. [Re: tony tone]
denham Offline
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Registered: 04/20/03
Posts: 27882
Loc: Macungie
is that a summit brand resonator?

what do you plan to use for a muffler?

i really like dynomax and magnaflow bullets
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"I'm gonna denmah my gf tonight." LNXGUY
"Denmah has the most consistently entertaining posts of any member here" - Adam G
"denmah: because canada can't be the only country with a moof" - jsmonet
"LOL, you really are my hero denmah. You actually do the things the rest of us dream or bullshit about." - 98_1LE

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#3507170 - 02/23/09 09:26 PM Re: Current S2K Build Inside. [Re: denham]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: denmah
is that a summit brand resonator?

what do you plan to use for a muffler?

i really like dynomax and magnaflow bullets


Why yes it is. Same resonator I used on my Si and my DD hatch.

They are cheap, but last forever and have a pretty decent sound when coupled with a decent muffler.

I have no clue about the muffler, haven't gotten that far yet.

Workin on the down pipe currently.

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#3508836 - 02/24/09 11:26 AM Re: Current S2K Build Inside. [Re: SiAdam]
I am Jack's VR6 Offline
Sr Member


Registered: 10/31/01
Posts: 1152
Loc: Los Angeles, CA
 Originally Posted By: SiAdam
My liquid filled fuel pressure gauge arrived today..nothing to special...I'll post pics once it's on the rail..I also took some time and ported my turbo manifold..the welds on the inside of the flange were a little on the fat side..so I ground them down smooth to make a better flow transition. Also enlarged the flange holes a bit as well to match the gasket better.




Be careful with that liquid filled fuel gauge. When they get hot then tend to read different that actual pressure. The only time it's accurate is when it's cool. Having it directly on the rail in a hot engine bay is bad mmmmkay.
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#3509123 - 02/24/09 12:49 PM Re: Current S2K Build Inside. [Re: I am Jack's VR6]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
 Originally Posted By: I am Jack's VR6
 Originally Posted By: SiAdam
My liquid filled fuel pressure gauge arrived today..nothing to special...I'll post pics once it's on the rail..I also took some time and ported my turbo manifold..the welds on the inside of the flange were a little on the fat side..so I ground them down smooth to make a better flow transition. Also enlarged the flange holes a bit as well to match the gasket better.




Be careful with that liquid filled fuel gauge. When they get hot then tend to read different that actual pressure. The only time it's accurate is when it's cool. Having it directly on the rail in a hot engine bay is bad mmmmkay.


It's for reference...I don't have an adjustable FPR.

On the Si I had a generic summit gauge and it worked great, but vibrated to death.

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#3509604 - 02/24/09 02:39 PM Re: Current S2K Build Inside. [Re: SiAdam]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
I bit the bullet and bought the a/c line reloc kit.
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#3512097 - 02/25/09 09:43 AM Re: Current S2K Build Inside. [Re: SiAdam]
tony tone Offline
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Registered: 10/30/99
Posts: 3256
Loc: miami
 Originally Posted By: SiAdam
I bit the bullet and bought the a/c line reloc kit.




very smart decision.

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#3512275 - 02/25/09 10:37 AM Re: Current S2K Build Inside. [Re: tony tone]
SiAdam Moderator Offline
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Registered: 07/22/01
Posts: 18969
Loc: West By God Virginia
Pics might be far and few between until I get some actual work done.

Here is a small tease to hold you over though.



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